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BATTERY LOAD UNIT LOAD BANK


DC27 Battery Loads Load Banks.
The DC27 Loads offer the user versatility, flexibility, lightweight, and sturdy design, combined with precise measurement technique to obtain complete battery information, or UPS- and generator characteristic. Three load types are available: LD260 and LD60 are DC- as well as AC-Loads for up to 600V, 1200A, 100kW; LD100 is a DC-Load for 1V / 100A up to 100V/8A.

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Our Price: Contact us for pricing
Phone: 253-927-6186
866-318-6186
Fax: 253-927-6189
email: sales@hotektech.com
  • Displays guidance for correct operation

  • Displays warnings and takes proper action

  • Light weight control module, 1.2kg

  • Saves battery data for later analysis and printing

  • Performs on the spot battery analysis

  • Windows Battery Analysis Software available

  • Five Main Functions: F1: Battery Discharge, F2: Float Charge Optimizer, F3: Charge Optimizer, F4: Step Current Testing, F5: 1- and 3-phase AC Load Testing

  • Discharge current 1A-1200A

  • Controls one Master Load and up to 31 Slave Loads

  •  Switches loads off when final voltage reached

  • Discharge: constant current / power /resistance

  • Discharge testing without disconnecting battery

  • Predicts charge content

  • Measures cell voltages (max. 100 cells)

  • Simple to operate with 11 soft keys

  • Blue display monitor 58 x 108mm, displays all values

  • 0.5 % accuracy

  • Acoustic signaling of events

Battery Load Units measure capacity of back-up batteries by means of a discharge test. Premature capacity decrease, weak blocks, or weak cells are detected.
Periodic tests assure crucial equipment to run in case of power failure.

DC27 Battery Load Units LD260 and LD60 discharge batteries in the voltage range 10V to 600V at currents from 1A up to 1200A. The DC27 consists of a control module and a programmable high current load. Its versatility is almost unlimited; it performs tasks such as battery discharge without detaching battery, precise measurements of battery parameters and cell voltages versus discharge, charge estimation which makes a total discharge unnecessary, on the spot battery analysis, battery data storing for later analysis on a PC, and finally the DC27 control module analyzes battery systems under float charge, determines discharging - charging efficiency, and performs step current tests on DC power supplies.

The DC27 control module drives one master load and up to 31 slave loads. The programmable loads are factory set for 10V-60V/150A -, or 10V to 260V/70A operation. The weight of a load is only 8.5kg. To discharge high voltage batteries, loads can be series connected. High current discharge results by parallel connecting slave loads. Load LD100 can discharge single cells, low voltage batteries, fuel cells, or DC-power supplies up to 100A. It operates in the voltage range 1V to 100V, 800W maximum. Loads can be connected in parallel but not in series. Analog input and analog output is provided for transient testing or load profile testing.

One master load and one slave load can be connected to form a 50Hz, 60Hz single phase resistive load for 230V/113A - or 400V/65A operation. The load current is set in the SETUP menu of the control module. The load characteristic is constant current, constant power, or constant resistance.
Three phase loads, star - or delta connected, can be configured using one master load and five slave loads. Maximum power for a basic 3-phase load is 78kW.
By parallel connecting slave loads, power can be increased to a maximum of 390kW.

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Master Load / Slave Load, LD260, LD60

  • Factory set for 0-60V / 150A-, or
    0-260V / 70A operation

  • Covers wide voltage range 10-600V, series connection

  • Covers wide current range 1-1200A, parallel connection

  • Up to 4 loads in series, up to 8 loads in parallel

  • LD260: 190-260V, 70A/13kW max.
    AC- and DC-Load

  • LD60: 40-60V, 150A max. AC- and DC-Load

  • Light weight: 8.5kg; universal 90V-240V supply

  • Reverse polarity protection; Rise time = 50us

  • Slave Loads: can be series- or parallel
    connected to Master Load

DC27 DC- and AC-Loads
Product Description
DC27-CM0 Control Module, incl. measurement function F1, data storage, charge estimation, graphics and tables, 5m control cable to load, set of voltage test leads with clips, and carrying case. No clamp input, no cell voltage measurement, no RS-232 interface.
DC27-CM1 Control Module, incl. measurement function F1, F2, F3, data storage, charge estimation, graphics and tables, clamp input (permits discharge without detaching battery), cell voltage measurement, 5m control cable to load, set of voltage test leads, 0-200A current clamp, supply and carrying case.
DC27-CM2 Control Module, incl. measurement function F1, F2, F3, F4, F5, data storage, charge estimation, graphics and tables, clamp input (permits discharge without detaching battery), cell voltage measurement, 5m control cable to load, set of voltage test leads, 0-200A current clamp, supply and carrying case.
DC27-LD260M Master Load 260V / 70A / 13kW / 8.5kg for DC- and AC-operation, carrying strip. (Please order desired high current cable set separately).
DC27-LD260S Slave Load 260V / 70A / 13kW / 8.5kg for DC- and AC-operation, 1m control cables, carrying strip. (Please order desired high current cable set separately).
DC27-LD60M Master Load 60V / 150A / 13kW / 8.5kg for DC- and AC-operation, carrying strip. (Please order desired high current cable set separately).
DC27-LD60S Slave Load 60V / 150A / 13kW / 8.5kg for DC- and AC-operation, 1m control cables, carrying strip. (Please order desired high current cable set separately).
DC27-LD100M Master Load 100V / 100A / 800W / 6.5kg for DC-operation, carrying strip. (Please order desired high current cable set separately).
DC27-LD100S Slave Load 100V / 100A / 800W / 6.5kg for DC-operation, carrying strip. (Please order desired high current cable set separately).
Options
Option Description
Opt-01 RS-232 interface incl. PC-Windows Battery Analysis Software, reeds stored data from Control Module, analyses battery data and cell data, generates and plot graphics (Windows 95,98,NT,ME,2000,XP)
Accessories
Accessory Description
DC27-ACS1 Cable set 2x3m, 16mm². One side with self locking plug to connect to load or current junction, other side clamp to connect to battery.
DC27-ACS2 Cable set 2x1m, 16mm². Both ends with self locking plugs for parallel or series connecting loads, or connection to current junction.
DC27-ACS3 Current junction for parallel connection of up to 4 loads or up to 4 series combinations of loads. Two M10 screw terminals allow connection of cables with lugs to battery.
DC27-ACS4 Cable set 2x3m, 70mm², 300A with M10 cable lugs on both sides.
Specification
CONTROL MODULE - controls all loads, acquires and displays battery- or UPS dada
Main Functions Selectable by soft keys
F1: Battery discharge; F2: Float Charge Optimizer;
F3: Charge Optimizer; F4: Step load testing on large
DC power supplies; F5: Load Testing on AC-supplies / UPS
Up to 5 functions in a
Control Module
Current Ranges 12A, 40A, 120A, 400A, 1200A (max. 1600A)
Accuracy: ±(0.2% of reading + 0.3% of range); 23°C ± 3°C
Auto-ranging
30% to 140% of range
Voltage
Cell Voltage
Ranges 1V, 3V, 10V, 30V, 100V, 300V, 1000V, max. 600V
Accuracy: ±(0.2% of reading + 0.3% of range); 23°C ± 3°C
Auto-ranging
30% to 140% of range
Charge Ranges mAh, Ah, kAh, MAh; 5 digits
Accuracy: ±0.5% of reading; 23°C ± 3°C
Auto-ranging
Charge / Discharge
Energy Ranges mWh, Wh, kWh, MWh; 5 digits
Accuracy: Add accuracy %-figures of current and voltage
Auto-ranging
Charge / Discharge
Time Accuracy: ±0.1%; display in decimal notation e.g. 3.5002h
Estimated Charge Accuracy: ±5% typical Lead Acid Batteries
Display Blue liquid crystal graphic display with EL backlight,
temperature compensated. Displays 6 values (5 digits and
decimal point) incl. units. 40% of display is reserved for help
and status information. Plots are drawn on full size display
58 x 108mm;
128 x 240 pixels
Load Control
Discharge: constant current, -power, or -resistance
Current setting: 1A-1600A / 1W-13kW / 0.01-1000Ω
Current stabilization: LD260, ±0.002A/V
LD60, ±0.02A/V     LD100, ±0.2A
Control cable to load: 15 pole + 4 pole
Number of loads: Max. 8 loads in parallel, 4 loads in series
Set in SETUP menu
Set in SETUP menu
±1A at 50V / Load
±0.46A at 230V / Load
DB 15, max. 10m

Loads of same rating
Options - RS232 incl. Windows Battery Analysis Software
- Cell voltage measurement
- Clamp input 0-200A. Is used when battery during discharge   remains connected to equipment it serves.
Windows 95, 98, 98SE
NT, ME, 2000, XP
Dimensions
Weight / Case
Dielectric Strength
Temperature
75 x 160 x 245mm
1.2kg / light gray plastic case
voltage input to case:
current path to case:
0-30°C operating, -10-50°C storage

2kV
2kV
LD260 - Master Load, Slave Load; Application: Utility-UPS testing up to 600V; 1- and 3-phase AC-testing
Max. Values 260V, 13kW, 70A; max. 3 loads in series at 600V total Max. 8 loads in parallel
Characteristic 190-260V: max. current = 13kW/voltage;
<190V: max. current in A = 0.375 x (voltage - 3V)
Rise time = 50us
Discharge Examples
204 cells; 1.8V/cell
180 cells; 1.8V/cell
120 cells; 1.8V/cell
54 cells; 1.8V/cell
 
600-540V: 3 series loads, const. current 0-66A
540-480V: 3 series loads, const. current 0-59A
440-367V: 2 series loads, const. current 0-59A
390-324V: 2 series loads, const. current 0-59A
258-216V: 2 parallel loads, const. current 0-100A
116-97V: 2 parallel loads, const. current 0-70A
 
max. 13kW per load
max. 11kW per load
max. 13kW per load
max. 11.5kW per load
max. 13kW per load
max. 4kW per load
 
Protection Control unit shuts off loads when maximum is exceeded -
Mains Supply 90-240V / 50Hz, 60Hz / 30VA; IEC socket with switch -
Weight Dimensions 8.5kg, Carrying Strip; H x W x D = 600 x 300 x 250mm Light gray finish
Dielectric Strength Load section to mains ground 2kV
Temperature 0-35°C operating -
LD60 - Master Load, Slave Load; Application: Telecom-Traction-Utility, DC-supply testing
Max. Values 60V, 9kW, 150A; max. 4 loads in series max. 8 loads in parallel
Characteristic 40-60V: max. current = 150A;
<40V: max. current in A = 4 x (voltage - 3V)
Rise time = 50us
Discharge Examples
54 cells; 1.8V/cell
30 cells; 1.8V/cell
24 cells; 1.8V/cell
24 cells; 1.8V/cell
12 cells; 1.8V/cell


116-97V: 2 series loads, const. current 0-150A
64-54V: 1 load, const. current 0-150A
52-43V: 1 load, const. current 0-150A
52-43V: 4 parallel loads, const. current 0-600A
26-21V: 4 parallel loads, const. current 0-288A


max. 8.7kW per load
max. 9.6kW
max. 7.8kW
max. 7.8kW per load
max. 1.9kW per load
Protection Control unit shuts off loads when maximum is exceeded -
Mains Supply 90-240V / 50Hz, 60Hz / 30VA; IEC socket with switch -
Weight Dimensions 8.5kg, Carrying Strip; H x W x D = 600 x 300 x 250mm Light gray finish
Dielectric Strength Load section to mains ground 2kV
Temperature 0-35°C operating -
LD100 - Master Load, Slave Load; Application: Single cell-, Telecom-, DC-supply testing
Max. Values 100V, 100A at 1V, 800W per load Max. 8 loads in parallel
Characteristic Max. current = 800W/voltage; max. 100A Rise time = 20us
Discharge Examples
24 cells; 1.8V/cell
6 cells; 1.8V/cell


52-43V: 1 load, const. current 0-19A
13.2-10.8V: 3 loads, const. current 0-227A


limited by 800W/52V
limited by 2.4kW/13.2V
Protection Shuts off when current, voltage or power exceeded 100V, 100A, 800W
Mains Supply 90-240V / 50Hz, 60Hz / 30VA; IEC socket with switch -
Weight Dimensions 6.5kg, Carrying Strip; H x W x D = 430 x 300 x 250mm Light gray finish
Dielectric Strength Load section to mains ground 2kV
Temperature 0-35°C operating -
Analog Input
Analog Output
0-5V / 10kΩ; sensitivity = 1A/50mV
0-2.5V / 10kΩ; sensitivity = 25mV/A
Max. 10kHz square wave
Current wave form

Please email sales@hotektech.com or call 253-927-6186 if you are interested in a purchase, or
  need additional information.