| INFRATEK
AG
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BATTERY LOAD UNITS LOAD BANKS |
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Battery Load Units Load Banks
50-400Hz Single- and 3-phase Loads
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DC27
Battery Loads Load Banks.
The DC27 Loads offer the user versatility, flexibility, lightweight,
and sturdy design, combined with precise measurement technique to
obtain complete battery information, or UPS- and generator
characteristic. Three load types are available: LD260 and LD60 are
DC- as well as AC-Loads for up to 600V, 1200A, 100kW; LD100 is a
DC-Load for 1V / 100A up to 100V/8A.
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Five Main
Functions: F1: Battery Discharge, F2: Float Charge Optimizer, F3: Charge
Optimizer, F4: Step Current Testing, F5: 1- and 3-phase AC Load Testing
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Controls one
Master Load and up to 31 Slave Loads
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Discharge
current 1A-1200A
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Switches
loads off when final voltage reached
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Discharge:
constant current / power /resistance
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Discharge
testing without disconnecting battery
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Predicts
charge content
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Measures
cell voltages (max. 100 cells)
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Simple to
operate with 11 soft keys
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Blue display
monitor 58 x 108mm, displays all values
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0.5 %
accuracy
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Acoustic
signaling of events
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Displays
guidance for correct operation
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Displays
warnings and takes proper action
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Light weight
control module, 1.2kg
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Saves
battery data for later analysis and printing
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Performs on
the spot battery analysis
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Windows
Battery Analysis Software available
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Battery Load Units measure
capacity of back-up batteries by means of a discharge test. Premature
capacity decrease, weak blocks, or weak cells are detected.
Periodic tests assure crucial equipment to run in case of power failure.
DC27 Battery Load Units LD260 and LD60 discharge batteries in the
voltage range 10V to 600V at currents from 1A up to 1200A. The DC27
consists of a control module and a programmable high current load. Its
versatility is almost unlimited; it performs tasks such as battery
discharge without detaching battery, precise measurements of battery
parameters and cell voltages versus discharge, charge estimation which
makes a total discharge unnecessary, on the spot battery analysis,
battery data storing for later analysis on a PC, and finally the DC27
control module analyzes battery systems under float charge, determines
discharging - charging efficiency, and performs step current tests on DC
power supplies.
The DC27 control module drives one master load and up to 31 slave loads.
The programmable loads are factory set for 10V-60V/150A -, or 10V to
260V/70A operation. The weight of a load is only 8.5kg. To discharge
high voltage batteries, loads can be series connected. High current
discharge results by parallel connecting slave loads. Load LD100 can
discharge single cells, low voltage batteries, fuel cells, or DC-power
supplies up to 100A. It operates in the voltage range 1V to 100V, 800W
maximum. Loads can be connected in parallel but not in series. Analog
input and analog output is provided for transient testing or load
profile testing.
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One master load and one
slave load can be connected to form a 50Hz, 60Hz single phase resistive
load for 230V/113A - or 400V/65A operation. The load current is set in
the SETUP menu of the control module. The load characteristic is
constant current, constant power, or constant resistance.
Three phase loads, star - or delta connected, can be configured using
one master load and five slave loads. Maximum power for a basic 3-phase
load is 78kW.
By parallel connecting slave loads, power can be increased to a maximum
of 390kW.
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Master Load / Slave Load,
LD260, LD60
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Factory
set for 0-60V / 150A-, or
0-260V / 70A operation
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Covers
wide voltage range 10-600V, series connection
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Covers
wide current range 1-1200A, parallel connection
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Up to 4
loads in series, up to 8 loads in parallel
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LD260:
190-260V, 70A/13kW max.
AC- and DC-Load
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LD60:
40-60V, 150A max. AC- and DC-Load
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Light
weight: 8.5kg; universal 90V-240V supply
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Reverse
polarity protection; Rise time = 50us
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Slave
Loads: can be series- or parallel
connected to Master Load
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DC27 DC- and AC-Loads |
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| Product |
Description |
| DC27-CM0 |
Control Module, incl.
measurement function F1, data storage, charge estimation, graphics
and tables, 5m control cable to load, set of voltage test leads with
clips, and carrying case. No clamp input, no cell voltage
measurement, no RS-232 interface. |
| DC27-CM1 |
Control Module, incl.
measurement function F1, F2, F3, data storage, charge estimation,
graphics and tables, clamp input (permits discharge without
detaching battery), cell voltage measurement, 5m control cable to
load, set of voltage test leads, 0-200A current clamp, supply and
carrying case. |
| DC27-CM2 |
Control Module, incl.
measurement function F1, F2, F3, F4, F5, data storage, charge
estimation, graphics and tables, clamp input (permits discharge
without detaching battery), cell voltage measurement, 5m control
cable to load, set of voltage test leads, 0-200A current clamp,
supply and carrying case. |
| DC27-LD260M |
Master Load 260V /
70A / 13kW / 8.5kg for DC- and AC-operation, carrying strip. (Please
order desired high current cable set separately). |
| DC27-LD260S |
Slave Load 260V / 70A
/ 13kW / 8.5kg for DC- and AC-operation, 1m control cables, carrying
strip. (Please order desired high current cable set separately). |
| DC27-LD60M |
Master Load 60V /
150A / 13kW / 8.5kg for DC- and AC-operation, carrying strip.
(Please order desired high current cable set separately). |
| DC27-LD60S |
Slave Load 60V / 150A
/ 13kW / 8.5kg for DC- and AC-operation, 1m control cables, carrying
strip. (Please order desired high current cable set separately). |
| DC27-LD100M |
Master Load 100V /
100A / 800W / 6.5kg for DC-operation, carrying strip. (Please order
desired high current cable set separately). |
| DC27-LD100S |
Slave Load 100V /
100A / 800W / 6.5kg for DC-operation, carrying strip. (Please order
desired high current cable set separately). |
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Options |
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| Option |
Description |
| Opt-01 |
RS-232 interface
incl. PC-Windows Battery Analysis Software, reeds stored data from
Control Module, analyses battery data and cell data, generates and
plot graphics (Windows 95,98,NT,ME,2000,XP) |
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Accessories |
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| Accessory |
Description |
| DC27-ACS1 |
Cable set 2x3m,
16mm². One side with self locking plug to connect to load or current
junction, other side clamp to connect to battery. |
| DC27-ACS2 |
Cable set 2x1m,
16mm². Both ends with self locking plugs for parallel or series
connecting loads, or connection to current junction. |
| DC27-ACS3 |
Current junction for
parallel connection of up to 4 loads or up to 4 series combinations
of loads. Two M10 screw terminals allow connection of cables with
lugs to battery. |
| DC27-ACS4 |
Cable set 2x3m,
70mm², 300A with M10 cable lugs on both sides. |
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Specification |
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CONTROL MODULE - controls all loads,
acquires and displays battery- or UPS dada |
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Main Functions |
Selectable by soft keys
F1: Battery discharge; F2: Float Charge Optimizer;
F3: Charge Optimizer; F4: Step load testing on large
DC power supplies; F5: Load Testing on AC-supplies / UPS |
Up to 5
functions in a
Control Module |
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Current |
Ranges 12A, 40A, 120A, 400A, 1200A (max.
1600A)
Accuracy: ±(0.2% of reading + 0.3% of range); 23°C ± 3°C |
Auto-ranging
30% to 140% of range |
Voltage
Cell Voltage |
Ranges 1V, 3V, 10V, 30V, 100V, 300V,
1000V, max. 600V
Accuracy: ±(0.2% of reading + 0.3% of range); 23°C ± 3°C |
Auto-ranging
30% to 140% of range |
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Charge |
Ranges mAh, Ah, kAh, MAh; 5 digits
Accuracy: ±0.5% of reading; 23°C ± 3°C |
Auto-ranging
Charge / Discharge |
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Energy |
Ranges mWh, Wh, kWh, MWh; 5 digits
Accuracy: Add accuracy %-figures of current and voltage |
Auto-ranging
Charge / Discharge |
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Time |
Accuracy: ±0.1%; display in decimal
notation |
e.g. 3.5002h |
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Estimated Charge |
Accuracy:
±5% typical |
Lead Acid Batteries |
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Display |
Blue liquid crystal graphic display with
EL backlight,
temperature compensated. Displays 6 values (5 digits and
decimal point) incl. units. 40% of display is reserved for help
and status information. Plots are drawn on full size display |
58 x
108mm;
128 x 240 pixels |
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Load Control |
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Discharge: |
constant current, -power, or -resistance |
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Current setting: |
1A-1600A / 1W-13kW / 0.01-1000Ω |
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Current stabilization: |
LD260, ±0.002A/V
LD60, ±0.02A/V LD100, ±0.2A |
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Control cable to load: |
15 pole + 4 pole |
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Number of loads: |
Max. 8 loads in parallel, 4 loads in series |
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Set in SETUP menu |
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Set in SETUP menu |
±1A at 50V / Load
±0.46A at 230V / Load |
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DB 15, max. 10m |
Loads of same rating |
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Options |
- RS232 incl. Windows Battery Analysis
Software
- Cell voltage measurement
- Clamp input 0-200A. Is used when battery during discharge
remains connected to equipment it serves. |
Windows
95, 98, 98SE
NT, ME, 2000, XP |
Dimensions
Weight / Case
Dielectric Strength
Temperature |
75 x 160 x 245mm
1.2kg / light gray plastic case
voltage input to case:
current path to case:
0-30°C operating, -10-50°C storage |
2kV
2kV |
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LD260 - Master Load, Slave Load;
Application: Utility-UPS testing up to 600V; 1- and 3-phase
AC-testing |
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Max. Values |
260V, 13kW, 70A; max. 3 loads in series
at 600V total |
Max. 8 loads in
parallel |
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Characteristic |
190-260V: max. current = 13kW/voltage;
<190V: max. current in A = 0.375 x (voltage - 3V) |
Rise time = 50us |
Discharge Examples
204 cells; 1.8V/cell
180 cells; 1.8V/cell
120 cells; 1.8V/cell
54 cells; 1.8V/cell
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600-540V: 3 series loads, const. current
0-66A
540-480V: 3 series loads, const. current 0-59A
440-367V: 2 series loads, const. current 0-59A
390-324V: 2 series loads, const. current 0-59A
258-216V: 2 parallel loads, const. current 0-100A
116-97V: 2 parallel loads, const. current 0-70A
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max. 13kW per load
max. 11kW per load
max. 13kW per load
max. 11.5kW per load
max. 13kW per load
max. 4kW per load
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Protection |
Control unit shuts off loads when
maximum is exceeded |
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Mains Supply |
90-240V / 50Hz, 60Hz / 30VA; IEC socket
with switch |
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Weight Dimensions |
8.5kg,
Carrying Strip; H x W x D = 600 x 300 x 250mm |
Light gray finish |
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Dielectric Strength |
Load
section to mains ground |
2kV |
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Temperature |
0-35°C
operating |
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LD60 - Master Load, Slave Load;
Application: Telecom-Traction-Utility, DC-supply testing |
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Max. Values |
60V, 9kW, 150A; max. 4 loads in series |
max. 8 loads in
parallel |
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Characteristic |
40-60V: max. current = 150A;
<40V: max. current in A = 4 x (voltage - 3V) |
Rise time = 50us |
Discharge Examples
54 cells; 1.8V/cell
30 cells; 1.8V/cell
24 cells; 1.8V/cell
24 cells; 1.8V/cell
12 cells; 1.8V/cell |
116-97V: 2 series loads, const. current 0-150A
64-54V: 1 load, const. current 0-150A
52-43V: 1 load, const. current 0-150A
52-43V: 4 parallel loads, const. current 0-600A
26-21V: 4 parallel loads, const. current 0-288A |
max. 8.7kW per load
max. 9.6kW
max. 7.8kW
max. 7.8kW per load
max. 1.9kW per load |
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Protection |
Control unit shuts off loads when
maximum is exceeded |
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Mains Supply |
90-240V / 50Hz, 60Hz / 30VA; IEC socket
with switch |
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Weight Dimensions |
8.5kg,
Carrying Strip; H x W x D = 600 x 300 x 250mm |
Light gray finish |
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Dielectric Strength |
Load
section to mains ground |
2kV |
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Temperature |
0-35°C
operating |
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LD100 - Master Load, Slave Load;
Application: Single cell-, Telecom-, DC-supply testing |
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Max. Values |
100V, 100A at 1V, 800W per load |
Max. 8 loads in
parallel |
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Characteristic |
Max. current = 800W/voltage; max. 100A |
Rise time = 20us |
Discharge Examples
24 cells; 1.8V/cell
6 cells; 1.8V/cell |
52-43V: 1 load, const. current 0-19A
13.2-10.8V: 3 loads, const. current 0-227A |
limited by 800W/52V
limited by 2.4kW/13.2V |
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Protection |
Shuts off when current, voltage or power
exceeded |
100V, 100A, 800W |
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Mains Supply |
90-240V / 50Hz, 60Hz / 30VA; IEC socket
with switch |
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Weight Dimensions |
6.5kg,
Carrying Strip; H x W x D = 430 x 300 x 250mm |
Light gray finish |
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Dielectric Strength |
Load
section to mains ground |
2kV |
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Temperature |
0-35°C
operating |
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Analog Input
Analog Output |
0-5V /
10kΩ; sensitivity = 1A/50mV
0-2.5V / 10kΩ; sensitivity = 25mV/A |
Max. 10kHz square
wave
Current wave form |
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